February 2005
Service Center News

Ryerson-Integris Integration Begins
Ryerson Tull Inc., Chicago, closed Jan. 4 on its purchase of Integris Metals Inc., Minneapolis, from shareholders Alcoa Inc. and BHP Billiton. Ryerson purchased all of the equity interest in Integris for $410 million and assumed debt of about $234 million. To finance the acquisition, Ryerson tapped its new $1.1 billion revolving credit agreement.

Integration teams from Ryerson and Integris have been identifying synergies and best practices from each of the two companies, to be used by the new organization, says Neil S. Novich, chairman, president, and CEO of Ryerson Tull.

“The new organizational structure is in place, and we are excited about our ability to create a company that brings unparalleled levels of service to customers and competitiveness to the marketplace.

“We have adequate liquidity, with $300 million available under our credit facility, and the financial flexibility to support our expanded organization and corporate initiatives,” Novich adds.

Integris was formed in November 2001 by combining Reynolds Aluminum Supply Co. and North America Metals Distribution Inc., the metals distribution businesses of Alcoa and BHP Billiton, respectively. Integris Metals has about 2,400 employees.

Ryerson expects that Integris will add to its earnings immediately. Company executives plan to capture efficiencies and generate annualized cost savings of at least $30 million within two years.

Copper & Brass Sales Buys Schupan Aluminum
Copper and Brass Sales, Southfield, Mich., has purchased the assets of Schupan Aluminum Sales in Austin, Texas. The acquisition establishes Copper and Brass Sales in Texas, where it supplies aluminum, brass, copper, stainless steel and value-added processing services.

Schupan Aluminum will continue to serve its customers in the upper Midwest from Kalamazoo, Mich.

William G. Sabol, president of Copper and Brass Sales, says this purchase provides the company with a strategic opportunity. “Establishing a solid presence in Texas aligns perfectly with our long-term company growth plans, and we’re looking forward to developing strong relationships with our new customers.”

Pipe Distributor Edgen Sold
Harvest Partners Inc., a New York private equity investment firm, has signed a definitive agreement to sell Edgen Corp., a Baton Rouge, La.-based distributor of carbon and alloy pipe, to Jefferies Capital Partners, New York, and certain Edgen senior managers, for $124 million.

Harvest sponsored the 1996 management buyout of Edgen, known at the time as Thomas Pipe & Steel, as a platform to become a large carbon steel and alloy pipe and components distributor. Harvest and its co-investors provided capital for seven additional acquisitions that allowed Edgen to broaden its product offerings, establish a global presence and strengthen its market position. Edgen now has 17 locations in the United States, Canada and Scotland.

“We have achieved our goal of building Edgen’s distribution business platform and now is the logical time in our investment cycle to exit,” says Ira Kleinman, managing director at Harvest.

Dan O’Leary, CEO of Edgen, says that in spite of difficult market conditions over the last few years, the company has been able to increase its market share and achieve significant growth. “We feel strongly that we will continue to create and capitalize on future opportunities with Jefferies Capital as our partner.”

Tube Maker Plans $7.38 Million Expansion
LJT Tennessee LLC, a mechanical and structural grade steel tubing manufacturer in Chattanooga, plans an expansion amounting to $7.38 million in investment. LJT is owned by the Lerman family, who also own Steel Warehouse Co., South Bend, Ind.

Using hot-rolled, cold-rolled, aluminized and galvanized steel, LJT services fabricators as well as original equipment manufacturers with sizes and shapes of steel tubing used in the automotive, office furniture, health care, exercise and other industries.

The project will expand LJT’s plant at Centre South Riverport nearly 50 percent, from 105,000 square feet to 158,000 square feet, says LJT vice president and general manager Michael Donnelly. The work includes installing additional capacity in the mill and cutting departments, as well as the addition of a light-gauge blanking line.

Donnelly expects the company’s head count to increase from 52 employees to more than 100 over the next three years.

Steel-Related Jobs Rise in Indiana
The Ports of Indiana set a new employment mark with 2,800 workers employed directly within its three facilities at the close of 2004. A majority of the 2004 employment increase resulted from significant growth in steel industries at the ports.

Three new steel-related companies opened for business at Ports of Indiana facilities in 2004, and five others made significant hirings.

Steel shipping at the Ports of Indiana increased 88 percent in 2004 from the previous year. Last year’s employment increase was aided by the opening of Kasle Metal Processing, as well as significant hiring by Eagle Steel Products and Scan Steel. Twenty-six companies are located at Jeffersonville, 13 of which are steel-related companies.

At the Burns Harbor/Portage docks, direct employment at the port rose 8.2 percent last year, aided by the arrival of Behr Iron & Steel and new hiring at Feralloy Processing. Thirty companies operate at the port, 14 of which are steel-related companies.

People
S.O.S. Metals Inc., West Chester, Ohio, has hired James M. Banker Jr. as president of the Steel Service Center Unit. He spent 21 years at AK Steel Corp., where he served as vice president, sales and marketing, and before that, as vice president of operations. The company also promoted William Riley, formerly vice president of operations, to president of processing. Before joining S.O.S., he was vice president of operations at Parkview Metal Products, Chicago. Aaron Higdon was promoted from general manager to president of the J.R. Metals Division. Eric Vogel, who was director of logistics, was promoted to vice president of supply chain management. He was director of purchasing at Henny Penny Corp. before joining S.O.S.

Edward Raimonde has been appointed chief executive officer of American Douglas Metals Inc., Orlando, Fla., which distributes aluminum and steel. Raimonde joined ADM in 1988 and worked his way into executive management. He has been vice president since 1995 and president of the company’s McEver Metal Processing subsidiary near Atlanta for two years.

Dani Kennedy and Paul Renai have joined the inside sales staff of Marmon/Keystone Corp.’s New Castle, Del., service center. Kennedy has 13 years of sales experience in the steel industry. Renai was an inside salesman and purchasing agent at other companies. Mario Granados has joined the inside sales staff at the company’s Houston service center. He has 10 years’ experience in metals sales.

Briefs
Benedict Miller, Kenilworth, N.J., now offers close-to-net shape services on aircraft quality steel parts made from AQ 4130 and 4340 alloy sheet or plate. This ability allows the company to help customers streamline their manufacturing efficiencies, provide fast-to-market turnaround and meet the requirements of high-speed automated manufacturing processes. Close-to-net shapes require minimal handling and machining, which allows parts makers to limit machining, increase product output, reduce tooling setups, simplify internal automation processes and abbreviate work handling. Customers can e-mail custom shapes direct from their own files to Benedict Miller. Additional value added services include CNC flame and plasma cutting, shearing, sawing, grinding and annealing.

WestLB AG, Germany, sold its 94.9 percent stake in metals distributor Klöckner & Co. AG, Germany, to Lindsay Goldberg & Bessemer (LGB), a New York-based investment firm. Terms were not disclosed. “Our aim is to ensure the continued development of Klöckner as a whole and to increase its value as a going concern in the long term,” says Dieter Vogel, former chairman at Thyssen AG and European fund manager for LGB. “The company will be preserved in its entirety and expanded with the help of growth capital from the LGB fund.” He expects no relocation of facilities and no reduction in workforce. Klöckner & Co. distributes steel from 280 locations in 10 countries. 2003 revenues reached 3.8 billion euros with a net profit of 27 million euros.

Advanced Gauging Technologies, which makes isotope thickness gauges and coil mapping devices, has relocated to an expanded facility in Plain City, Ohio. The company recently supplied AGT400 thickness gauges to Orca Steel Processing, Gibraltar, Mich.; Riverview Steel Co. Ltd., Windsor, Ontario; Tomson Steel Co., Middletown, Ohio; Concord Steel Centre Ltd., Woodbridge, Ontario; and Servilamina Summit Mexicana in Queretaro, Mexico.

Verticent Inc., the Tampa, Fla., developer of enterprise software solutions, has licensed its ERP Plus suite for metal service centers to Kandil Industries, Cairo, Egypt. Kandil will use the system to better match supply with demand, obtain lower inventories, improve capacity management, improve yields and reduce scrap costs. The company will also streamline financial consolidation of all its divisions and subsidiaries.

Esmark completed its acquisitions of Tri-Western Metals Co., Chicago, from Triumph Group Inc. last month, for $15 million, and Century Steel LLC, Chicago, for $40 million. Each company is now a wholly owned subsidiary of Esmark.

Ohio Gratings Inc. has opened a new 15,000-square-foot branch in Ridgeland, S.C., to serve customers in the Southeast. The company supplies light duty steel and aluminum grating in various finishes, and custom fabrication services.

The metals industry dinner show, to benefit the Boy Scouts of America’s Chicago Area Council, will begin at 6 p.m. Friday, April 15, at the Hyatt Regency hotel, 151 E. Wacker Drive, Chicago. This annual fundraiser is one of North America’s largest gatherings of metals companies. Individual tickets are $350. To reserve a seat, call Kevin Wilson at 312-421-8800, Ext. 231 or visit www.chicagobsa.org/metals.

Steel Supply Co., Rolling Meadows, Ill., has been in business for 100 years. The company distributes chrome-plated shafting and tubing, honed ID steel tubing, ground and polished bars and cold-drawn steel bars. It has a complete machining facility on site, and offers induction hardening, induction tubing, CNC machining, piston rods, hydraulic rods and other products and services. The company was recently certified to ISO 9001:2000 standards.

Winchester Metals Inc., Winchester, Va., celebrates its 30th anniversary this year. Founded in 1975 by father and son Charles M. and Steve Zuckerman, the company was known until last July as Charles Zuckerman & Son Inc.
The company has grown from a fabricator stocking some standard sizes to a full-line service center with plate processing, sawing, iron-working, beam and rebar processing.
The company is an authorized distributor of Alcoa Engineered Products and a distributor for McElroy Metals products. The current owners are brothers Donald M. and Mark Phelps, both of whom were long-time employees. Two of Donald Phelps’ sons have joined the company.

United Steelworkers’ members at Dofasco-owned Powerlasers Ltd., which makes welded blanks for the auto industry, have voted in favor of strike action if necessary. The vote follows a breakdown of negotiations for a first contract. Mediation for the 60 employees was scheduled for Feb. 9. If that fails to move negotiations forward, a strike was to begin at 12:01 a.m., Feb. 10. The union was certified at Powerlasers last summer.

Ferrolux Metals Company of Ohio LLC has purchased a single-loop precision Class 1 automotive slitting line from Herr-Voss Stamco. The line will process coils measuring up to 78 inches wide and 55 tons in thicknesses from 0.015 to 0.135-inch. Installation is expected to occur during the fourth quarter.

Chicago Tube and Iron Co. has ordered 16 P&H overhead cranes and 13 jib cranes from Morris Material Handling to be installed at its new headquarters in Romeoville, Ill., now under construction. The overhead cranes will be 5-ton and 10-ton capacities; the jib cranes have capacities of 1,000-pounds and 1 ton.

Keystone Specialty Metals Inc., Bensalem, Pa., has installed a PMI Accur-Cut shear table, which allows the stainless steel flat bar distributor to produce tight tolerances on the width of sheared and edged flat bar from 1/8th to 1/4-inch thick. The shear will also help the company cut lead times on bar processing orders.

Farmer’s Copper and Industrial Supply Inc., Galveston, Texas, has installed a 20-inch capacity HE&M band saw capable of handling demand for large-diameter cut-to-length materials.

Blue Blade Steel, Kenilworth, N.J., now offers custom machine-edged strip steel coils in a choice of square, round or any combination of machine-beveled edges. It’s a value-added service that transforms standard slit-edge strip steel into a more efficient finished-edge strip that reduces manufacturing production time and eliminates scrap waste.

 

 

 

 

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