March 2005
Association
News

‘Negatives Hard to Find for Steel Industry’
U.S. steel demand, prices, domestic shipments, imports and industry profits were all strong in 2004, according to David Phelps, president of the American Institute for International Steel, commenting on the most recent and year-end import data released by the Department of Commerce. AIIS is a trade association representing foreign steel interests.

January imports of 2.4 million tons—while up slightly compared with January 2004—showed an 18 percent reduction from December, possibly reflecting the ongoing inventory adjustment in the market.

According to 12-month figures for 2004, imports increased 54.8 percent compared to 2003, or from 23.13 million tons in 2003 to 35.81 million tons in 2004.

The U.S. industry increased steel shipments by almost 6.5 million tons, while finished imports increased almost 10 million tons in 2004. Profitability of U.S. steel producers was at record levels, even with large increases in raw material costs. U.S. exports of steel posted a small decline of 3.5 percent, as many mills put their customers on allocation in response to strong domestic demand. Many customers reported serious shortages of some products during the course of the year, Phelps says.

By year end, it was clear that inventories had risen to levels that outpaced consumption, which softened prices from their record highs in the late third and early fourth quarters. The process of inventory liquidation continues into the first quarter, with long products expected to lead the way out of the inventory-driven pause in the market, Phelps says.

Most market-watchers believe the second quarter will bring a return to stronger markets, though not at levels seen during the peak of 2004.

As in 2004, international factors may play a major role in U.S. market conditions, Phelps says. Demand and prices are rising in China, Russia, Ukraine, India, Brazil and other markets, which could have an unknown ripple effect on North America and other parts of the world.

“Negatives are hard to find for the U.S. economy and the steel industry,” Phelps adds.

China’s Undervalued Yuan
Pushes Trade Deficit to $162 Billion

A coalition of U.S. organizations committed to maintaining a strong industrial base charges that the Chinese government’s refusal to address the issue of revaluation of its currency has pushed the U.S. trade deficit with China to a staggering $162 billion.

The China Currency Coalition, responding to Department of Commerce annual trade statistics, noted that the U.S. trade deficit with China grew over 30 percent in 2004. At this pace, the bilateral trade deficit with China will more than double in three years, which the coalition says is a significantly shorter timeframe than earlier projected. Of major concern to the coalition was the data reflecting that imports have outpaced exports during 2004. U.S. imports from China increased 29 percent, while U.S. exports to China grew only 22 percent.

“The undervalued yuan continues to push the bilateral deficit to record heights, depressing employment in the manufacturing sector and threatening the global financial system,” said David A. Hartquist, spokesman for the coalition. “Global markets cannot sustain the accelerating imbalances that result, in large part, from China’s undervalued exchange rate.”

The coalition describes 2004 job growth in the manufacturing sector as anemic, attributable to competition from Chinese products that effectively are subsidized by the 40 percent undervalued yuan. While non-farm employment increased by 2.2 million jobs last year, manufacturing employment increased by only 33,000 jobs over the entire year, and actually declined since August. The December decline alone amounted to 25,000 jobs. Since the recession in 2001, employment in the manufacturing sector declined by 2.9 million jobs, the coalition reports.

China’s undervalued yuan continues to destabilize global financial markets. China’s foreign exchange reserves increased to $609.9 billion in 2004, a 41 percent increase since 2003, and amounting to more than a third of China’s GDP. In addition, the money supply continues to increase at a rate of 12 to 13 percent and official estimates of inflation exceed 5 percent, a significant increase over the 1 percent deflation of two years ago.

AISI
2004 Steel Shipments Up 5.8% Over 2003

The American Iron and Steel Institute reported that for the month of December 2004, U.S. steel mills shipped 8,447,000 net tons, a 6.5 percent decrease from the 9,038,000 net tons shipped in December 2003, and a 6.5 percent decrease from the 9,032,000 net tons shipped in the previous month of November.

For full-year 2004, steel shipments were 112,085,000 net tons, representing a 5.8 percent increase from the 105,974,000 net tons shipped in 2003.

A year-to-year comparison of shipments shows the following changes within major market classifications: service centers and distributors, up 4.6 percent; automotive, up 4.9 percent; construction and contractors’ products, up 4.9 percent; oil and gas, up 13.5 percent; machinery, industrial equipment and tools, up 20.2 percent; appliances, utensils and cutlery, up 1.5 percent; containers, packaging and shipping materials, up 1.0 percent; and electrical equipment, down 5.1 percent.

IISI
Steel Production Stays on Growth Track

World crude steel production hit 89.8 million metric tons for the first month of 2005, 8.5 percent higher than January 2004, according to the International Iron and Steel Institute, Brussels, Belgium. Sixty-one countries reported their monthly output to IISI.

China again showed strong growth with production of 25.1 million tons in January, up 24.3 percent compared with the first month of 2004. Excluding China, worldwide production of crude steel grew by 3.4 percent over January 2004.

Production in the 25 European Union countries was 16.3 million tons in January, an increase of 2.3 percent over the same month last year. Production in Italy grew by 11.5 percent compared to the same month in 2004. Austria produced 646,000 metric tons of crude steel in January, a rise of 17.3 percent.

Crude steel production rose by 4.0 percent in Russia to reach 5.5 million tons in January. Production in the CIS countries hit 9.5 million tons in January, a rise of 2.3 percent compared to the same month of 2004.

In North America, both Mexico and the United States showed growth. Production in the United States was 8.3 million tons, a rise of 5.3 percent, while Mexico produced 1.5 million tons, up 8.0 percent vs. the same month in 2004.

Overall, crude steel production in South America remained static at 3.7 million tons for January 2005.

Asia again showed the strongest growth with total production of 43.5 million tons of crude steel in January 2005. This is 15.2 percent higher than for January 2004.

ISM
Steel Buyers Busy, But Inventories High

The February survey by the Steel Buyers Forum of the Institute for Supply Management reveals that while respondents with inventory positions greater than two months of current shipments are down slightly, almost half still consider inventory too high. More than half report inventory levels as greater than 10 percent more than this time last year.

However, only 17 percent are expecting order backlogs to decrease over the next three months, and more than half are operating at or above their most efficient levels of operation. Current shipments are the same, or above, three months ago for 61 percent of respondents, an improvement from 42 percent in January.

CBSA
2005 Starts Strong for Copper

January shipments of red metal products topped December shipments by 21.5 percent, according to the latest data from the Copper and Brass Servicenter Association, Wayne, Pa.

January 2005 shipments were about the same as in January 2004, though the number of shipping days may have varied due to holidays and weather-related delays.

SSINA
Stainless Imports Up

Total specialty steel imports, including stainless steel, alloy tool steel, and electrical steel, hit 765,763 tons from January through November 2004, a 25 percent increase over the same period in 2003, according to the Specialty Steel Industry of North America. U.S. consumption during the period hit 2,627,208 tons, a 10 percent increase. Stainless imports gained three points to reach a 29 percent market share.

  • In the stainless sheet/strip segment, consumption increased 15 percent to 1,653,727 tons. Imports increased by 37 percent to 382,680 tons.
  • In the stainless steel plate segment, consumption grew 2 percent to 265,449 tons, while imports increased 34 percent, to 63,179 tons.
  • In the stainless steel bar segment, consumption increased by 9 percent, to 184,431 tons, while imports grew by 17 percent to 73,886 tons.
  • In the stainless rod segment, consumption increased by 12 percent to 66,756 tons, while imports jumped 29 percent to 42,796 tons.
  • In the stainless wire segment, where data on U.S. consumption was unavailable, imports grew by 22 percent to 37,852 tons.
  • Likewise, in the alloy tool steel segment where total consumption is not calculable, imports increased by 7 percent to 84,404 tons.
  • In the electrical steel segment, U.S. consumption was flat at 362,042 tons, while imports edged up 4 percent to 80,967 tons.

PMA
PMA to ITC: ‘End Steel Duties’

Members of the Precision Metalforming Association testified recently at the International Trade Commission’s hearing on the five-year (“sunset”) reviews on hot-rolled steel products from Japan, Brazil and Russia, asserting that steel duties are hurting consumers and should be revoked because they are no longer needed.

Two PMA members testified at the hearing, including Wes Smith, president and CEO of E&E Manufacturing, and Dennis Keat, CEO of the Su-Dan Corp. and chairman of PMA. Also testifying was William E. Gaskin, PMA president.

Every five years, the ITC conducts a sunset review to determine whether to terminate, suspend or continue specific duties levied as a result of an anti-dumping/countervailing duties investigation. There are currently 188 AD/CVD orders in place on various types of steel needed by U.S. manufacturers, many of which have been in place since the early 1990s.

“Millions of steel-consuming manufacturing jobs depend on the steel industry,” testified Gaskin. “We know that these orders, if left in place during a period of unprecedented prosperity for steel producers, will distort the market for years to come and put our members at a chronic disadvantage to their foreign competitors.”

Gaskin said that metalforming companies are the largest consumers of flat-rolled steel in the United States. Flat-rolled steel is the largest cost for most metalforming companies, comprising 40 to 60 percent or more of their sales dollars. “When steel is in short supply, small businesses are the first to suffer. Small, middle-market metalforming companies are powerless to resist price increases from their steel suppliers, and they often have little ability to pass along increases in steel costs to their customers.”

Smith and Keat, two small business owners, described the difficulties they are facing in the current steel marketplace, including escalating steel prices, reduced availability and quality issues.

PMA representatives will also testify at an April 26 sunset review hearing on stainless steel sheet and strip from eight countries.

Survey sees steady conditions
In other action, metalforming companies surveyed for PMA’s Feb. 1 Business Conditions Report say they expect business conditions to remain steady for the near term.

Forty-three percent of respondents expect business conditions to improve, while 50 percent expect activity to remain the same.

Metalformers are also expecting little change in incoming orders during the next three months, and the number with a portion of their workforce on short-time or layoff has remained virtually unchanged for the last few months.

MSCI/PMA/NAM
Associations to Host Manufacturing Forum

The Central States Chapter of the Metals Service Center Institute will join with the Precision Metalforming Association and the National Association of Manufacturers to conduct a town hall meeting on the future of North American manufacturing on April 19 in Oakbrook Terrace, Ill.

“In the midst of an economic recovery, it is easy to forget the critically important structural issues that continue to erode the strength of our durable goods manufacturing sector,” said Martin J. Napoli Jr., president of NAPCO Steel Inc. of West Chicago, Ill., and president of MSCI’s Central States Chapter. “In fact, even with a weaker dollar, the cost advantages of manufacturing in China and other Asian industrial centers are substantial, and we continue to see factory closings and production shifts away from North America. If we are to survive as a manufacturing nation, we must all be aware of the problem, understand the issues, and be prepared to defend our manufacturing base.”

Speakers at the meeting, to be held at Drury Lane in Oakbrook Terrace, Ill. will include Dr. Joseph Massey, director of the Center for International Business and professor at the Tuck School of Business, Dartmouth College; William E. Gaskin, president of the Precision Metalforming Association; Stephen V. Gold, vice president of the National Association of Manufacturers and executive director of its Council of Manufacturing Associations, which represents more than 200 manufacturing trade associations; and M. Robert Weidner III, president and chief executive officer of MSCI.

 

 

 

 

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