April 2006
Metal Industry News

Mittal Executives Stump
for Arcelor Takeover

Mittal Steel executives touted the merits of the mill’s proposed takeover of Arcelor at various recent industry events.

At the Steel Business Briefings Steel Markets North American Conference in Chicago last month, Mittal Steel CEO Lou Schorsch said the proposed merger is an “incredible opportunity” for both companies.

“Both companies’ stocks went up immediately after the announcement. It’s very rare to see an acquiring company’s stock go up, but this puts together the largest two steel companies in the world.”

Schorsch said Mittal and Arcelor are complementary, with strengths in different parts of the world. Mittal is strong in Eastern Europe and the United States while Luxembourg-based Arcelor has a solid position in Western Europe and South America.

“One of the reasons it’s so exciting is that the fit is phenomenally good,” Schorsch said. “This is a remarkable opportunity, one we shouldn’t let go of.”

Arcelor CEO Guy Dolle delivered the keynote speech at the Chicago conference. Though his remarks didn’t directly address the acquisition attempt, he disputed the idea that the two companies are a good fit in general remarks on consolidation.

“Their product mix, between commodity products and specialized products, is really dissimilar. This makes a huge difference between an apparent clever addition of steel plants and a successful consolidation to reinforce key players’ competitiveness in their field.

“Only a well-focused consolidation can serve value,” Dolle said.

Earlier, Wilbur Ross, non-executive director of Mittal Steel, said “a combination of Mittal and Arcelor would take consolidation to a new level and bring about further considerable benefits for all stakeholders.”

Ross said that despite the progress the industry has made in recent years towards a more consolidated business model, the sector is still afforded comparatively low ratings by the financial markets.

“We still have to demonstrate that consolidation has progressed enough to have a real benefit in terms of reducing volatility and ensuring sustainability of earnings. Ultimately this will be improved by better management of supply and demand, which will further improve through having a more consolidated production base.”

Ross founded International Steel Group in 2002 after purchasing the assets of Bethlehem, LTV, Weirton, Acme and Georgetown. Ross said despite ISG being a profitable, well-managed, stand-alone business with good growth prospects, the company made the decision to merge with Mittal Steel.

“Trying to emulate the global profile and portfolio of Mittal Steel would have taken years,” he said. “Merging with them, on the other hand, would enable us to accelerate our long-term strategy and growth plans, enabling our shareholders to benefit immediately from exposure to low-cost, fast-growing developing markets.”

Ross compared the benefits of a Mittal-Arcelor merger to the Mittal-ISG merger. “Combining with Mittal will accomplish Arcelor’s stated plan in the most efficient way, simultaneously creating a much stronger, more balanced company that should act as the catalyst for a re-rating in the sector.”

Industry analyst Chuck Bradford, president of Bradford Research in New York, called the acquisition attempt by Mittal “brilliant” at the SBB Steel Markets Conference. “I agree consolidation is good. The more the better,” he said.

While Mittal executives were openly speaking about Arcelor, the Luxembourg company’s board of directors chose to focus its attention on Arcelor’s recent takeover of Canadian steelmaker Dofasco. The board said the acquisition is a key milestone in Arcelor’s North American strategy, allowing the company to become a major supplier to the American automotive industry and giving it access to significant iron ore resources in North America.

To that end, the Arcelor board unanimously resolved to prevent a sale of Dofasco, which would be against the interests of Arcelor shareholders. Effective April 3, the Arcelor group transferred its shares in Dofasco to an independent Dutch foundation, Strategic Steel Stichting. Under this new structure, the Arcelor board retains full control over Dofasco operations, but gives up the authority to sell Dofasco.

Mott Takes Over as Stelco
Emerges from Bankruptcy

Canadian steelmaker Stelco Inc. emerged from 26 months of bankruptcy proceedings at the end of March. In conjunction with its emergence, Hamilton, Ontario-based Stelco appointed 30-year steel veteran Rodney Mott to serve as company president and CEO.

Mott has significant experience with the restructuring and consolidation of the North American steel industry. He was president and CEO of International Steel Group Inc. until its sale to Mittal Steel Co. in April 2005. He has also had senior roles at U.S. Steel, Nucor, Lone Star Steel and Pechiney Rolled Products.

“We are very pleased to welcome Rodney Mott to Stelco. He is a highly regarded industry leader with the skills and experience to enhance our success going forward and create opportunities and value for all of our stakeholders,” says outgoing President Courtney Pratt.

Mott had been serving as a consultant to Tricap Management Ltd., one of Stelco’s three financial sponsors.

“Stelco has a great reputation and tremendous potential. I am excited by the opportunity to work with the management team, employees and the unions to return Stelco to profitability and its leadership position in our industry,” Mott says.

The company satisfied the conditions of its restructuring plan under the Companies’ Creditors Arrangement Act and the reorganization of its corporate structure under the Canada Business Corporations Act.

The new Stelco has a $600 million asset-backed loan facility; a $375 million secured revolving term loan; a low interest loan of $150 million from the Province of Ontario; a plan in place to pay its pension plan deficiency; and $143 million in new equity through the issuance of New Common Shares to Tricap.

A new board of directors has assumed office. Its members are Pratt (chairman), Dennis Belcher, Laurie Bennett, Steve Cohn, Pierre Dupuis, Peter Gordon, John Lacey, Cyrus Madon and Tony Molluso.

The board has adopted an employee stock option plan. Like similar plans in other companies, it is designed to assist in the retention and motivation of key employees. The plan is also intended to assist in the company’s pursuit of improved shareholder value and long-term financial performance.

A number of new securities issued in connection with Stelco’s restructuring plan were listed and commenced trading on the Toronto Stock Exchange on
April 3.

Stelco is one of Canada’s longest-operating steel companies. It is focused on its two Ontario-based integrated steel businesses in Hamilton and in Nanticoke. These operations produce hot-rolled, cold-rolled, coated sheet and bar products.

ITC Extends Antidumping
Orders on Brass Sheet

The U.S. International Trade Commission extended antidumping duty orders against C.D.A. 200-series brass sheet and strip from France, Germany, Italy and Japan for five years.

At the same time, the ITC concluded that the antidumping duty orders against imports of these products from Brazil and Canada should be revoked, and that the countervailing duty order against Brazil also should be revoked.

“The U.S. brass mill industry, like the brass mill industries of the other countries, relies heavily upon production and sale at reasonable prices of C.D.A. 200-series brass sheet and strip for its successful overall operations. Without a large base load of this brass, the ability of the U.S. brass mill industry to produce a full range of world-class brass mill products would be in jeopardy,” says Joseph L. Mayer, president of the Copper & Brass Fabricators Council in Washington, D.C.

These actions by the ITC come under the second five-year review process. The original investigations in these cases led to issuance of nine antidumping and two countervailing duty orders in 1987 and 1988. The antidumping duty orders with respect to imports from Korea, The Netherlands and Sweden were revoked in 2000 as the result of the first sunset reviews, and the countervailing duty order with respect to imports from France will be revoked following a second sunset review recently completed by the U.S. Department of Commerce, which found that further significant subsidization of French brass sheet and strip is not likely.

International trade rules require that the Commerce Department revoke an antidumping or countervailing duty order after five years unless Commerce and the ITC determine that such an action would likely lead to continuation or recurrence of dumping or subsidies and of material injury to the industry within a reasonably foreseeable time.

Oregon Steel, Bredero Shaw to Build Pipe Coating Facility
Oregon Steel has signed an agreement with Bredero Shaw, a division of ShawCor Ltd., to build a pipe coating facility adjacent to Oregon Steel’s large-diameter line pipe mill under construction in Portland, Ore.

Bredero Shaw will supply coating services for fusion bond epoxy corrosion coatings and internal linings, in exchange for the exclusive right to provide Oregon Steel with all of its coating requirements at the new pipe mill, the use of land and buildings for the coating facility, and the provision of pipe handling services.

The coating facility will be installed adjacent to Oregon Steel’s new 60-inch API large-diameter line pipe manufacturing mill that is currently under construction. The pipe mill is scheduled to begin production this July.

Nucor Buys Connecticut Steel,
Enters Venture to Produce Steel Framing

Nucor Corp., Charlotte, N.C., has entered into an agreement to purchase Connecticut Steel Corp. for a cash price of approximately $43 million. The transaction is expected to be completed in early May.

Located in Wallingford, Conn., the bar products mill has an annual capacity of approximately 300,000 tons of wire rod and rebar and approximately 85,000 tons of wire mesh and structural mesh fabrication.

In other action, Nucon Steel Commercial Corp., Denton, Texas, and LFB Engineered Systems Inc., Stockton, Calif., have formed Nexframe LP, a joint venture to provide light-gauge steel framing for residential construction markets across the nation. Nucon is a wholly owned subsidiary of Nucor Corp. and LFP is a subsidiary of Lennar Corp.

“Nucor believes the opportunity for the use of light-gauge steel framing in residential construction is significant today, is growing, and will continue to grow in the future. We are extremely pleased to have the opportunity to form this joint venture with a Lennar company, and believe there are a great many synergies between our two companies that the joint venture can immediately begin to capitalize upon,” said Don Moody, Nucon’s general manager.

Chapter 11 Charges Contribute to ‘05 Loss for Kaiser Aluminum
Kaiser Aluminum, Foothill, Calif., reported a net loss of approximately $753.7 million for the year ended Dec. 31, 2005.

The net loss figure was attributed to losses related to Chapter 11 restructuring and includes three large non-recurring special items: the $366 million gain in the second quarter of 2005 related to the company’s sale of interests in Queensland Alumina Limited; a fourth-quarter non-cash charge of $1.1 billion associated with the liquidation of commodity subsidiaries; and a fourth-quarter non-cash charge totaling $42 million associated with resolution of a third-party claim against one of its commodity subsidiaries.

Operating income for 2005 reached $59.8 million, up significantly from 2004 when the company reported an $817.6 million operating loss. Net sales for 2005 were approximately $1.09 billion, up from $942.4 million in 2004.

Although fourth-quarter results were also adversely affected by the two special non-cash charges, operating income in the fourth quarter totaled approximately $14.3 million. Net sales for fourth-quarter 2005 grew to $273.8 million, up $16.1 million from 2004.

“We experienced particularly strong fourth-quarter results in our core fabricated products operations and currently expect such strength to continue into and past the first quarter of 2006,” said Jack A. Hockema, president and CEO of Kaiser Aluminum.
International Wire to Acquire Phelps Dodge Conductors

International Wire Group Inc., Camden, N.J., has agreed to acquire Phelps Dodge High Performance Conductors of South Carolina and Georgia from Phelps Dodge Corp. for $42 million. HPC has manufacturing operations in Inman, S.C., and Trenton, Ga.
“We are pleased with the opportunity to increase our bare wire business as we wind down and exit the insulated wire business,” CEO Rodney Kent says.

IWG manufactures wire products, including bare and tin-plated copper wire and insulated copper wire products, for other wire suppliers and OEMs.

Alcoa Plans Smelter
in Trinidad and Tobago

Alcoa has applied to the Environmental Management Authority of the Government of the Republic of Trinidad and Tobago for clearance to build an aluminum smelter in the Cap-de-Ville area in southwestern Trinidad.

Alcoa intends to build a 341,000-metric-tons-per-year aluminum smelter, an associated anode plant and cast house. First metal production at the $1.5 billion smelter would be expected in late 2008.

Additionally, production has begun at Alcoa’s expanded Alumar smelter in Sao Luis, Maranhao, Brazil. The expansion adds 63,000 tons per year of aluminum, bringing capacity to 433,000 tons per year.

The expansion of the Alumar smelter took place in two stages: 48 of the new pots were put into operation in November 2005 and the start-up of the remaining 52 pots began in March and was expected to be completed by April 1.

Pittsburgh-based Alcoa also increased its stake in the Estreito hydropower project in Northern Brazil from 19.08 percent to 25.49 percent by purchasing shares from BHP Billiton.

Novamerican Profits
Decline in First Quarter

Novamerican Steel Inc., Montreal, Quebec, reported reduced earnings during the first quarter of 2006, but still posted its 33rd consecutive profitable quarter for the three months ending in February.

Net income for the first quarter of 2006 decreased by $1.3 million, or 12.4 percent, to $8.8 million, vs. $10.1 million for the first quarter of 2005. Sales for the first quarter of 2006 decreased by $10.7 million, or 5.2 percent, to $195.7 million from $206.4 million for the first quarter of 2005.

Tons sold and processed in the first quarter of 2006 increased by 0.8 percent, to 452,306 tons from 448,688 in the first quarter of 2005. While tons sold for the three months ended Feb. 25, 2006, increased by 4.9 percent, tons processed decreased by 2.7 percent, compared with the same period in 2005.

Steel Technologies Sells
Custom Steel to American Railcar

Steel Technologies Inc., Louisville, Ky., completed the sale of its Custom Steel Inc. subsidiary to St. Charles, Mo.-based American Railcar Industries, Inc. April 3. Proceeds from the sale totaled approximately $18 million, including approximately $5 million for inventories.

The Custom Steel facility in Kennett, Mo., produces fabricated parts that primarily support ARI’s nearby railcar manufacturing operations.

“We are committed to working with ARI through a transition period to help ensure a smooth changeover for the employees of the Kennett facility,” says Bradford T. Ray, chairman and CEO of Steel Technologies. “As our only fabrication facility, the Kennett operation has a stronger strategic fit long term as part of ARI, while Steel Technologies will remain highly focused on growth opportunities in our core steel-processing segment.”

Briefs
SteelSalvor, Narberth, Pa., the Web-based steel industry auction and marketing site, has announced the launch of its redesigned Web site. Designed in conjunction with Boston-based RainCastle Communications, the upgraded site will provide a more efficient mechanism for buying or selling desired lots of prime, excess and secondary steel through online auction, and enable more direct customer service.

Tarpon Industries Inc., Marysville, Md., has terminated its agreement to acquire Midwest Tube Mills Inc. The agreement to acquire Midwest had been signed in August 2005.
The United Steelworkers and Century Aluminum of Kentucky LLC, a wholly owned subsidiary of Century Aluminum Co., Monterey, Calif., agreed to extend the current labor agreement covering the Hawesville, Ky., operations until April 15. Based on their progress, both parties anticipated that a new labor agreement would be reached by that date.

Roll Coater Inc., Indianapolis, a full-service coil coater, has completed the integration of its freight and logistics services with Pittsburgh Logistics Systems Inc. of Rochester, Pa. PLS is managing the coordination of inbound and outbound truck, rail and barge shipments for Roll Coater and its customers.

Northwest Pipe Co. was named as pipe supplier to Black and Veatch Construction Inc., to supply approximately $15 million of welded steel pipe for the Perris Valley Pipeline Project in California. Northwest Pipe will supply approximately 35,000 feet of 96-inch and 108-inch diameter steel pipe, beginning in the second quarter of 2006.

OmniSource Corp., Ft. Wayne, Ind., and Meretec Corp., East Chicago, Ind., have agreed to commercialize Meretec’s advanced de-zincing technology throughout the United States. Meretec holds an international patent for technology that removes and reclaims zinc from galvanized and zinc-coated steel scrap.

Allegheny Technologies Inc., Pittsburgh, announced price increases for cold-rolled stainless steel sheet and strip products, including duplex alloys and auto exhaust alloys, stainless steel plate, tool steel and hot-rolled sheet products. The price increases went into effect March 20.

Arcelor, Luxembourg, has agreed to sell its Ugitech stainless long products subsidiary to Schmolz+Bickenbach in Europe. The project, which would bring together Ugitech with Edelstahl Witten-Krefeld GmbH and Edelstahlwerke Sudwestfalen GmbH, recently acquired by Schmolz+Bickenbach through its majority-controlled company Swiss Steel AG, would allow the creation of the European leader in stainless long products.

Century Aluminum Co., Monterey, Calif., announced that its Icelandic subsidiary, Nordural ehf, will accelerate expansion of its Grundartangi aluminum plant from 220,000 metric tons per year to 260,000. Construction of the expansion is expected to be completed by the fourth quarter.

Quality Bar, Struthers, Ohio, is now stocking finished sizes of TG and TGP 4140 heat-treated bar. Sizes include: 3/4-inch, 1-inch, 1 1/8-inch, 1 1/4-inch, 1 3/8-inch, 1 1/2-inch, 1 3/4-inch, 2-inch, 2 1/2-inch, 2 3/4-inch, 3-inch, 3 1/2-inch, 4-inch, 5-inch and 6-inch. Quality Bar is a turned, ground and polished cold bar producer stocking over 3,000,000 pounds of finished goods.

Steelscape Inc., a subsidiary of Mexico’s IMSA Acero, has purchased process equipment from Siemens Group Industrial Solutions and Services for its new metallic coating line in Shreveport, La. The new line, which will produce an additional 260,000 tons of hot-dipped galvanized/galvalume product, is scheduled for completion in November.

MSC Industrial Direct Co. Inc., Melville, N.Y., has agreed to acquire J & L Industrial Supply, a subsidiary of Kennametal Inc., for $349.5 million. The acquisition is expected to close during the second quarter. Headquartered in Southfield, Mich., with operations in the United States and the United Kingdom, J & L is a national specialty metal-cutting and finishing distributor with fiscal year 2005 sales of $257.5 million.

Rolled Alloys, Temperance, Mich., has begun distributing lean duplex stainless steel LDX 2101. The new alloy offers strength and stress corrosion cracking resistance for a wide range of applications, the company says.

Trumpf Inc., Farmington, Conn., has named Hart Machine Tool as the exclusive Trumpf distributor for machine tools in Georgia. Hart also represents Trumpf’s line of fabricating machinery in Alabama, Mississippi, Tennessee and the Florida Panhandle.

People
Pete Humber was appointed plant manager at Chicago Tube and Iron Company’s Bending and Fabrication division. Also, Bruce Fields was named plant manager for the company’s Milwaukee division.

Beryl Cook has joined Chicago Extruded Metals Co. as controller. Additionally, Gerry Phelan was hired as a sales representative for CXM.

Cliff Ankerson was appointed Hutchinson, Kan.-based MegaFab’s regional sales manager representing Whitney and Bertsch product lines. He will cover the western United States, and British Columbia and Alberta, Canada.

Stephen Freeman has been appointed to the newly created position of president, International Business Development, at Brush Engineered Materials, Cleveland. Mark M. Comerford, who oversees sales, marketing and technical services for Brush Wellman Inc.’s Alloy Products group, has been appointed president of Brush International.

Moscow’s Rusal, the world’s third largest aluminum producer, has appointed Steven Hodgson, currently managing director of the company’s Alumina Division, to head its representative office in Australia. Pavel Ovchinnikov, currently head of the Achinsk Alumina Complex, will replace him.

Outokumpo Copper, Buffalo, N.Y., has named Raymond Mercer vice president/general manager of the Buffalo Business Unit. He will have full responsibility for management of the plant.

Maverick Tube Corp., St. Louis, appointed Brion Talley as its vice president-steel sourcing. Talley had been vice president-steel division with JFE Shoji Trade America, Long Beach, Calif.

Altmetals Co., Wixom, Mich., has appointed Sandie Crispin to the newly created position of customer service associate. She has 15 years customer service and automotive experience.

 

 

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