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Shifting
Vehicle Parts Sourcing Reveals
Opportunity for North American Suppliers
Data from the National Highway Traffic Safety Administration under
the American Automobile Labeling Act shows a shift in vehicle content
sourcing that is good news for domestic metals suppliers.
Enacted
in 1994, the AALA was designed to provide consumers with information
about a vehicles content and sourcing to determine the origin
of a vehicle and its parts. The AALA specifies the percentage value
of U.S. and Canadian parts, the country of assembly and the origin
countries of the engine and transmission. While the AALA data defines
only U.S. and Canadian content as being domestic, the data is useful
in determining trends in sourcing at the manufacturer level.
By
applying the AALA percentage content data to CSM Worldwides
production data, we calculated the volume weighted average domestic
content for each manufacturer in North America. The provided data
table compares 1997 content sourcing to 2005 and illustrates a clear
trend showing that the traditional Big 3 manufacturersGeneral
Motors, Ford and
DaimlerChryslerhave
moved away from localized parts sourcing. GMs percentage value
of U.S. and Canadian parts dropped from a volume-weighted average
of 91.5 percent in 1997 to 80 percent
in 2005.
Conversely,
the table demonstrates that the New Domestics, primarily Toyota,
Honda and Nissan, increased their local content sourcing considerably
from 1997 to 2005. During that period, the New Domestics brought
their suppliers over to North America and increased business opportunities
with existing North American operations. The most notable example
is the shift of Toyota sourcing, which grew from 52 percent to 70
percent localized content.
As
an example of the difficulty consumers face [in evaluating domestic
vs. foreign cars], the Ford Mustang now has only 65
percent domestic content as defined by the AALA, while the Toyota
Sienna has 90 percent local content.
While
the AALA data does not include Mexican sourcing, anecdotal evidence
points to the Big 3 increasing Mexican sourcing to leverage cost
benefits associated with that country. To lower their costs, the
Big 3 made the push to Mexico, a move made easier under NAFTA. With
rising costs in Mexico, the Big 3 are now seeking to further overcome
their legacy costs and have their eyes on cheaper countries such
as China, Korea and India for content sourcing. At the same time,
Japanese, European and Korean manufacturers continue to bring their
supply base to the [North American] region while the Big 3 continue
to outsource content, development and vehicle production.
The
overriding message is that if you do significant business with the
Big 3, they will push for their supply base to set up operations
in those low-cost countries or develop new alliances with companies
already up and running in those countries. Conversely, many opportunities
exist for suppliers to gain a foothold with the New Domestics as
they increase their local sourcing.
Joseph
Langley is a consultant with CSM Worldwide. He can be reached by
e-mail at josephlangley@csmauto.com.
Steel
Companies Have Become
Darlings of the Stock Market
The recent
bidding to buy Canadian steel producer Dofasco has highlighted the
extraordinary turnaround in the value of steel company assets in
the last couple of years.
Aside
from privatizations, where special circumstances apply, it is hard
to recall the last time that a steel company was the subject of
a bidding battle between rivals anxious to grab its business and
assets. During the decades when steelmakers struggled to provide
investors with a return on their capital, such takeover wars were
rare.
Most
recent steel company fusionsgoing back to the mergers that
formed Corus, JFE and Arcelor, and the Mittal acquisition of International
Steel Grouphave been agreed deals, not contested takeovers.
Steel
company amalgamations like these were usually based on finding cost
cuts and synergies. Industry executives were looking for ways to
rationalize in order to reduce inefficiencies. Such mergers often
led to plant closures, capacity reductions and serious job losses.
Now
things have changed. Dofasco is part of other companies expansion
plans. ThyssenKrupp and Arcelor are both increasing their production
of slabs at low-cost locations in Brazil, and they need Dofasco
as a captive consumer. At press time, the outcome of their takeover
battle for Dofasco was undecided.
Many
of Dofascos assets are good quality. It is an important supplier
of high-value sheet and processed products, such as tailor-welded
blanks and tubes for hydroforming, to the North American automotive
industry. The company also has important shares of markets such
as packaging steels, which fit with the strategic objectives of
both ThyssenKrupp and Arcelor.
Just
as important, Dofasco has iron ore. Its subsidiary QCM produces
more than 13 million metric tons per year of ore and pellets. Dofasco
also owns nearly 30 percent of Wabush Mines. With iron ore prices
likely to rise again in 2006, such mining assets are valuable.
If
Dofasco does end up going to ThyssenKrupp, will the disappointed
suitors look elsewhere in North America for steelmaking assets to
buy? In the immediate aftermath of the bid for Dofasco, other regional
mills began to look like takeover targets. Consequently, U.S. Steels
share price climbed by almost 40 percent and Nucors by 17
percent. Even AK Steel, which has high legacy costs and made a loss
in the third quarter of this year, saw its shares rise by 24 percent.
Steel
companies the darlings of the stock marketswho would have
thought it?
Peter M. Fish is managing director of MEPS International Ltd.,
Sheffield, England, a global steel consultancy. This commentary
is reprinted from MEPS Dec. 22 International Steel Review.
Fish can be reached via the MEPS Web site at www.meps.co.uk.
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