January 2006
Metal Industry News

Arcelor, ThyssenKrupp Increase
Bids in Dofasco Takeover Attempt

The pursuit of Dofasco has taken several more turns with primary suitors Arcelor and ThyssenKrupp increasing their bids to take over the Canadian steelmaker.

In late December, Arcelor S.A. offered to up its bid for Dofasco, based in Hamilton, Ontario. Luxembourg-based Arcelor made an all-cash offer of $63 (Canadian) per share, above the $61.50 offered by ThyssenKrupp AG earlier in the month.

On Jan. 3, ThyssenKrupp matched Arcelor’s bid at $63 per share.

ThyssenKrupp’s decision to increase its offer reflects the “quality and strategic value of Dofasco,” says Dr. Ekkehard Schulz, chairman of the executive board of ThyssenKrupp. “We will continue to pursue the acquisition of Dofasco, recognizing the significant growth opportunities for our combined North American steel operations.”

Dofasco’s board had previously voted to recommend that shareholders accept the $61.50 offer from ThyssenKrupp, which was solicited by Dofasco. The ThyssenKrupp bid came on the heels of an unsolicited takeover attempt by Arcelor of $56 per common share.

The board again recommended the ThyssenKrupp offer after the latest round of bids.

“The special committee of Dofasco’s board of directors is continuing to support the ThyssenKrupp offer in its recommendation to Dofasco shareholders primarily on the basis that it is less conditional than the Arcelor offer, while offering the same cash price to shareholders,” says Brian MacNeill, specialty committee board chairman.

Before the ThyssenKrupp response, Arcelor CEO Guy Dolle said his company’s latest offer reaffirms that “expansion into North America is a key strategic objective for Arcelor. We believe that Arcelor is an excellent partner for Dofasco. As a partner of the Arcelor group, Dofasco will become a stronger, more competitive steel producer in the North American steel market.”

Dofasco has 35 days to respond to the bid from Arcelor. ThyssenKrupp extended the date of its offer to Jan. 25. Its original offer expired Jan. 10.

Dofasco is a leading North American steel solutions provider with lines that include hot-rolled, cold-rolled, galvanized, Extragal, Galvalume and tinplate flat-rolled steels, as well as tubular products, laser-welded blanks and Zyplex, a proprietary laminate.

World Steel Production Tops
1 Billion Tons in ‘05

China’s sizable increase in crude steel production kept overall world production up for the first 11 months of 2005. The world topped 1 billion tons of crude steel produced for the second straight year.

Total world production for the first 11 months of 2005 was 1,011.6 million metric tons, according to the International Iron and Steel Institute. This is an increase of 6.1 percent compared to the first 11 months of last year. Excluding China, world crude steel production was 694 million tons, 0.9 percent lower than for the same period of 2004.

World crude steel production for the 61 countries reporting to IISI was estimated to be 94.1 million metric tons in November. This is 4.1 percent higher than for the same month of 2004.

Chinese production was 30.5 million tons in November, an increase of 17.4 percent compared to November 2004. Total crude steel production in China was 317.7 million tons for the first 11 months of 2005. This is an increase of 25.5 percent over the same period of 2004.

Crude steel production in Japan was 9.1 million tons in November, 3.3 percent lower than for the same month of 2004. Total Japanese production for 11 months of 2005 was 103.4 million tons, up 0.2 percent from the same period of 2004.

Preliminary crude steel production in the United States was 7.7 million tons in November, a decrease of 5.6 percent compared to November 2004. Production in Canada was 1.3 million tons, 5.2 percent behind November 2004.

France produced 1.6 million tons of crude steel in November, 4.5 percent lower than for November 2004. Production in Germany was 3.6 million tons for the month, 10.4 percent lower than the same month in 2004. Production in the United Kingdom was 1.1 million tons in November 2005, 0.1 percent higher than November 2004.

Buyers to Increase Purchases,
But Look for Foreign Sources

Nearly a quarter of steel buyers say they will increase their purchases over the next six months, according to the Institute of Supply Management’s December Steel Survey, which is good news for steel suppliers.

Survey respondents—steel end-users—are looking for a steady environment over the next three to six months. The majority expect incoming orders, receipts and economic activity to remain about the same.

Commenting on the ISM figures, analyst Michelle Applebaum of Michelle Applebaum Research Inc., Highland Park, Ill., noted that steel inventories had reached historic lows at year’s end. Yet respondents said they were relatively comfortable with this level, as their receipts closely matched shipments.

Supplies of hot- and cold-rolled sheet may tighten, Applebaum says. A significant number of buyers forecast a tightness in supply over the next six months, though their worries about a shortage of plate have eased.

Increasingly, greater numbers of end-users are indicating plans to order steel from foreign sources, according to the survey—in fact, nearly five times the number who sought offshore supplies in August, the recent low.

Carpenter, Universal Raise Prices on
Premium Melted Alloys

The Specialty Alloys Operations unit of Carpenter Technology Corp., Wyomissing, Pa., has increased base prices an average of 10 percent on all premium-melted alloys in all product forms on all new orders. Raw material and energy surcharges remain in effect.

Carpenter said that demand continues to be very strong for its premium melted alloy products used in the aerospace, automotive, electronics, medical, power generation and oil and gas markets.

Universal Stainless & Alloy Products Inc., Bridgeville, Pa., announced base price increases on all premium melted steels consisting of vacuum-arc remelted and electro-slag remelted steels. The increases are 7 percent on all stainless steel remelted grades and 8 percent on all high-strength low-alloy remelted grades. These price changes are effective with shipments scheduled for Jan. 30. The company also noted that it is evaluating its pricing for air melted stainless and tool steel products. Its surcharge policy remains unchanged.

Kaiser, Boeing Reach Deal
for Heavy Aluminum Plate

Kaiser Aluminum, Foothill Ranch, Calif., has signed a long-term contract with Boeing to supply heavy-gauge aluminum plate for use in Boeing commercial aircraft products. The multi-year contract is expected to significantly increase the amount of Kaiser Aluminum fabricated products used by Boeing produced at Kaiser’s Trentwood, Wash., rolling mill.

“We are witnessing a significantly increasing need for Kaiser’s high-quality aluminum products in aerospace manufacturing. In response, we’re stepping up our commitment to meet our customers’ need for high-quality aluminum sheet and plate products,” says Jack A. Hockema, Kaiser president and chief executive officer.

Kaiser recently announced a $75 million capital investment to expand its Trentwood facility, including the addition of a heavy-gauge stretcher, horizontal heat-treat furnaces and other ancillary equipment, such as an ultrasonic inspection system, to complement existing capabilities. The expansion is slated to proceed over the next three years with full online capacity available in 2008.

Alcoa Receives Contract
to Develop Military Vehicles

The U.S. Army Tank-Automotive and Armaments Command awarded Alcoa a $12.5 million, three-year, research, development and engineering contract to develop lightweight aluminum structures for military ground combat and tactical vehicles. The contract follows a $1.2 million grant the Army awarded Pittsburgh-based Alcoa in 2004.

Contract monies will be utilized by Alcoa’s technical personnel in conjunction with the Army’s Tank-Automotive Research, Development and Engineering Command and through collaborative relationships with major military land vehicle original equipment manufacturers such as General Dynamics, BAE Systems, Oshkosh Truck Corp. and Stewart & Stevenson.

According to Alcoa Chief Technical Officer and Vice President Mohammad A. Zaidi, “We are pleased that the U.S. Army has found value in our technical and product expertise and believes that aluminum has the ability to contribute to vehicle transformation by reducing weight and enhancing structural integrity.”

In other news, Alcoa has purchased the 30 percent interest in the Alcoa Closure Systems International (Tianjin) Co. Ltd. joint venture currently owned by its partner China Suntrust Investment Group Co. Ltd. The joint venture was established in 1994 to produce plastic closures for beverages.

Stainless Production
Shows Slight Increase

The International Stainless Steel Forum has announced that stainless crude steel production for the first nine months of 2005 was 18.4 million metric tons, an increase of 1.1 percent compared to the same period in 2004.

Asia is the only region to show positive growth over the first nine months of 2005. Asia produced 9.4 million tons of crude stainless steel, up 7.8 percent on the first nine months of 2004. Driving forces were China and India. Other Asian producers are showing flat or lower production figures.

The Americas produced 2.1 million tons of crude stainless steel for the first three quarters of 2005. This is a decline of 5.4 percent compared to the first nine months of 2004.

Stainless steel production in the Western Europe/Africa region was 6.7 million tons for the first three quarters of 2005. This is 4.8 percent lower than for the same period of 2004.

Production also fell in the Central and Eastern Europe region. Production was 191,000 metric tons for the first three quarters, a drop of 16.3 percent compared to the same period of 2004.

Analysis of the 2005 quarter by quarter shows a clear downward direction in crude stainless steel production. At the end of the first quarter, global output was 7.5 percent higher than for the same period of 2004. The second quarter also showed an increase of 3.6 percent compared to the same quarter of 2004.

However, the third quarter of 2005 shows a significant decline in crude stainless steel production when compared to the same period of 2004. Production in the third quarter was 5.4 million tons, a decline of 8.2 percent compared to third-quarter 2004.

ISSF expects world crude stainless steel production in the final quarter of 2005 to be the same or slightly above the fourth quarter of 2004.

Rusal Begins Production at Modernized Plant
Global aluminum producer Rusal Metals Inc., Moscow, launched production at Armenal, its foil-rolling plant, following completion of the first stage of its modernization plans. The renovated plant will operate at an annual capacity of 25,000 tons of foil as a result of the $70 million project.

The revamp at Armenal will include installation of direct casting and rolling equipment, plus full-scale modernization of blank-producing and foil-rolling mills, widening the range of products Rusal can manufacture at the plant.

Eurofer Forecasts Modest
Growth for EU, World in 2006

Economic growth in Europe, and indeed in all major industrialized economies, should gradually improve in 2006, predicts Eurofer, the European Confederation of Iron and Steel Industries.

Eurofer forecasts 1.9 percent growth in the European Union’s GDP for 2006, which would represent an increase over the 1.4 percent GDP growth estimated for 2005.
In the U.S., GDP growth next year is expected to be around trend at 3.5 percent, Eurofer says. Any loss in GDP during the second half of 2005 due to Hurricane Katrina is likely to be made up in 2006 by post-hurricane rebuilding and additional fiscal spending.

Growth rates in Japan may be down slightly due to higher oil prices, Eurofer reports, but the prospects for the Japanese economy are now brighter with domestic demand growing based on robust investment growth and healthy developments in private consumption.

The outlook for the emerging economies remains good. Government measures this year to dampen explosive growth in China, even if only partially effective, may well have led to a deceleration of Chinese import demand, but should have improved the chances for sustained growth in the immediate future. China’s GDP in 2005 declined only slightly from the previous year, but may return to around 8 percent in 2006.

Additionally, India has a structural internal growth dynamic and strong export growth. Others, notably Brazil and Mexico, have significantly improved their macro policies and continue to benefit from commodity prices, as does Russia, notes Eurofer’s market analysis.

These better conditions in several parts of the world should lead to an improvement in demand conditions for European manufacturers and steel producers, Eurofer says.
Some European steel sectors projected to show substantial improvements from 2005 to 2006 include construction (up 5.6 percent), automotive (up 5.3 percent) and structurals (up 4.6 percent). After a slow start to 2005, activity has been trending upward in Europe. Eurofer expects that trend to continue into 2006 in all sectors.

Nonetheless, certain factors pose threats to the steel market in Europe, starting with energy prices, Eurofer claims. Energy prices remain a downside risk, though the impact of higher prices has been reduced since the economy has become less oil intensive. The price rises are essentially driven by world demand intensified by refinery shortages in the U.S. Thus far, this situation has not triggered monetary tightening, though it remains a risk to GDP development.

Manufacturing and industrial indexes have shown signs of improvement in business confidence. Indicators of current orders and new orders also are improving. However, the forecast for industrial production in the EU is for growth of only 0.8 percent in 2006. This is a substantial downwards revision and follows a near-halving of the forecast growth made in Eurofer’s last report.

The fall of the euro over recent months has helped European exporters. Equally, production of intermediate goods, nondurable goods and capital goods has shown a modest rise. However, manufacturing output continues to be hit by the combination of weakening domestic demand in Europe and the return to trend growth of the global economy following the strong recovery of 2004.

Higher energy and commodity prices will hit corporate profitability and may affect investment levels, though durable goods orders are expected to show slight improvement.

The rise in energy prices following Hurricane Katrina affected the purchasing power of consumers in Europe and dimmed prospects for private consumption growth. Unemployment in the EU shows, at best, only marginal improvement. Fiscal policy is unlikely to be of much help in bringing the EU out of this low-growth phase, Eurofer reports.

Conversely, while the hurricanes knocked world GDP growth below trend in 2005, post-hurricane reconstruction should provide a boost to growth this year. Even without this, prospects for conditions internationally look good for 2006, which bodes better for export-oriented manufacturing in Europe, Eurofer concludes.

Briefs
Mittal Steel is putting its corporate house in order. Mittal Steel USA ISG Inc. and Ispat Inland Inc. will merge, with ISG becoming the surviving corporation of the merger. Following the transaction, ISG will be renamed Mittal Steel USA Inc. Mittal Steel USA ISG Inc. is a subsidiary of Mittal Steel Company N.V., the world’s largest global steel company.

Nucor Steel has added a new side trimmer and scrap chopper to its Decatur, Ala., cold-mill pickle line. Installed by Butech Bliss, Salem, Ohio, the new equipment will trim and chop 65,000 psi hot-rolled carbon steel up to 0.375-inch thick at a maximum line speed of 700 feet per minute.

Southland Tube, Birmingham, Ala., earned ISO 9001:2000 Quality Management System certification from SRI Quality System Register. Southland Tube manufactures and supplies ERW steel tube. “Our entire management team has been involved with the process and to receive it as our new mill comes on line producing our larger sizes is especially gratifying,” says John Montgomery Jr., Southland vice president.

Hamilton Specialty Bar Corp., formerly a division of Slater Steels, and the United Steelworkers have ratified a new collective labor agreement. The new agreement will expire on March 31, 2009. Hamilton Specialty Bar is a Canadian company manufacturing specialty steel bar products in carbon and low alloy steels serving a broad variety of markets throughout the world.

Century Aluminum Co., Monterrey, Calif., signed a memorandum of understanding with Big Rivers Electric Corp. and Kenergy Corp. to replace the current electricity service agreement that provides power to the Hawesville, Ky., reduction plant. The proposed new agreement would restructure and extend the existing electricity service contract from 2007 through 2023. Century’s Hawesville facility currently purchases all of its power from Kenergy, a local retail electric cooperative, under a power contract that expires at the end of 2010.

BestTransport, Columbus, Ohio, a provider of advanced network solutions for matching the needs of shippers and carriers, announced a partnership with Power2Ship Inc., a web-based, collaborative truckload transportation exchange. BestTransport and Power2Ship sales teams will cross-sell both companies’ solutions to current and prospective clients.

The Superior Court of Justice in Ontario has approved the sale of AltaSteel Ltd. to Moly Cop Steel Inc. as part of the bankruptcy restructuring of Canadian steelmaker Stelco. Moly Cop is an affiliate of Scaw International Sarl. As in previous noncore asset sale transactions during Stelco’s restructuring process, the court agreed to seal certain terms of the sale agreement until the transaction closes.

Braner/Loopco delivered a massive, heavy-gauge coil slitting line to the new ITC-AL LLC structural tube producing plant in Decatur, Ala. The slitting line is capable of processing 98,000 pound by 74-inch wide hot-rolled coils in gauges from 1/8th- to 5/8th-inch thick and deliver slit coil to ITC-AL’s structural mills.

National Bronze and Metals Inc., Houston, has selected Invera to implement STRATIX at its Houston distribution operation and Ohio foundry. Invera is a metal industry software specialist. NBM will be live in July 2006 using the full complement of STRATIX features such as metal price book, shop floor production recording, WiFi functions, and automated mill test certificate generation.

Icon Machine Tools was named the exclusive Trumpf distributor for machine tools in Illinois and Eastern Iowa. Icon represents Trumpf’s line of fabricating machinery and lasers in Missouri, Kansas, Oklahoma, Arkansas and Southern Illinois.

Sheffield Steel Corp., Sand Springs, Okla., awarded a contract for the engineering, supply and turnkey installation of a ladle furnace to Siemens Group Industrial Solutions and Services. The ladle furnace has a capacity of 85 tons. Sheffield, the only steel manufacturer in Oklahoma, will treat up to 750,000 tons of a full range of carbon and low-alloy steel grades in the furnace.

People
The Timken Company, Canton, Ohio, has appointed Alastair R. Deane as senior vice president-technology. Deane succeeds Salvatore J. Miraglia, who was named president of Timken’s Steel Group.

Terrence E. Geremski, a senior vice president and chief financial officer at Carpenter Technology Corp., Wyomissing, Pa., will retire in August, 2006. Geremski will continue to exercise full responsibility until a new CFO joins Carpenter, which is expected to occur before June 30.

Gregory R. Burnett has joined IPSCO, Lisle, Ill., as corporate treasurer. Burnett arrived at IPSCO from U.S. Cellular Corp., where he served as director of treasury. He also worked eight years at Inland Steel Industries.

Bill Kubik has joined Plymouth Tube’s East Troy, Wis., facility as technical sales manager. Kubik will focus on Plymouth’s SEA-CURE tubing, a high-corrosion super-ferritic tube solution.

DoALL Sawing Products, Des Plaines, Ill., has created a new corporate position and named Darren Garbutt as North American manager of service and support. Garbutt, employed with DoALL Canada for the last eight years, leaves his most recent position as director of sawing products-Canada. In this new position Garbutt will be supporting sawing products sales with innovative product maintenance programs for end-user customers. He will be coordinating the complete North American service program for the sawing machines, saw blades and fluids manufactured by the division.

William E. Durham has joined Alliance Metals as Atlanta branch manager. Durham will focus on sales, territory development and delivery in the eight Southern states served by the Atlanta branch of Alliance, a supplier of painted, anodized and mill finish aluminum sheet and coil.

Wise Metals Group, Baltimore, Md., has appointed D.B. “Chip” Flournoy as vice president of Wise Industrial Services. Flournoy, who previously served as Wise Alloys’ director of maintenance and engineering, is responsible for the management and expansion of Wise Metals Group subsidiary Listerhill Total Maintenance Center and oversight of Wise Alloys’ environmental services.

 

 

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