June 2006
Metal Industry News

Arcelor Agrees to Acquire Severstal,
Though Mittal Remains in Pursuit

In a dramatic move to undermine Mittal Steel’s takeover attempt and claim the title of world’s largest steel producer, Europe’s Arcelor agreed last month to purchase Severstal, the largest steelmaker in Russia.

Mittal appeared undeterred, however, winning approval of a merger with Arcelor from European antitrust regulators in early June, provided Mittal divests itself of three European steel facilities. Addressing another stumbling block, Mittal also agreed to share its business plan with Arcelor in hopes of a friendly acquisition. Arcelor officials maintained that they needed the business plan to accurately gauge the value of Mittal’s shares.

The combination of Arcelor and Severstal would result in a steel giant with $46 billion in annual sales and 70 million tons of production, based on each company’s 2005 results.

“The merger with Severstal represents a breakthrough transaction for Arcelor that positions the combined company in the forefront of the international steel industry,” says Guy Dolle, Arcelor CEO. “The transaction is consistent with Arcelor’s strategy of value before volume, and was negotiated in the best interest of both groups.”

Some minority shareholders disagree, believing the offer is not in the company’s best interests. That’s an opinion shared by a prominent analyst.

“I don’t think it’s as good a combination as Arcelor-Mittal,” says analyst Charles Bradford, president of Bradford Research, New York. “The Mittal deal offered a lot more savings in cost.”

The Arcelor-Severstal deal was announced less than two weeks after Mittal Steel upgraded its latest offer for Arcelor. Mittal’s new offer called for one Mittal share and $11.10 in cash for one Arcelor share; or 17 Mittal shares for every 12 Arcelor shares; or $37.74 cash for each Arcelor share.

“We have announced a materially improved offer, providing an exceptionally attractive premium to Arcelor shareholders,” said Lakshmi N. Mittal, chairman and CEO of Mittal Steel at the time of the upgraded offer. “Not only are we offering a very significant increase in the cash component, but also a greater participation in the combined company.”

As of press time, the market was watching to see if Arcelor would proceed with its acquisition of Severstal, and if Mittal would maneuver to acquire them both.

Rather than take Mittal’s initial offer, Arcelor’s leadership opted to merge with Severstal in a deal that values Arcelor at $44 per share, representing a premium of 100 percent over Arcelor’s closing price on Jan. 26, the day before Mittal Steel announced its hostile offer, and 36.6 percent over Arcelor’s closing price ex-dividend on May 25.

Bradford disputes the value of Arcelor, saying that officials had previously made a case for five times EBITDA, and now are valuing it at six times. “It’s pure fiction,” he says.

Under terms of the agreement, Alexey A. Mordashov, Severstal’s controlling shareholder, would contribute his economic interests in Severstal’s steel business (including Severstal North America), as well as Severstal-Resource (iron ore and coal assets) and his ownership interest in Italian steelmaker Lucchini to Arcelor. He would also contribute a cash payment of $1.25 billion to Arcelor in exchange for 295 million newly issued Arcelor shares at a price of $44 per share.

Unless more than 50 percent of Arcelor’s currently outstanding shareholders oppose the transaction, the deal will go forward and is expected to be finalized by the end of July.

“That’s an impossible standard to meet,” says Bradford, pointing out that no more than 35 percent of outstanding shareholders have ever participated in previous votes. “Some of what Arcelor is doing is not in the shareholders’ best interests.”

Investment bank Goldman Sachs, one of the banks that would provide financing for the Mittal takeover, has gotten involved in the Severstal-Arcelor deal. Goldman Sachs is reportedly contacting Arcelor’s minority shareholders in an attempt to force a more traditional vote on the sale.

Severstal’s operations here include Severstal North America (formerly Rouge Steel Co.) in Dearborn, Mich.; part ownership of the coke mills of Wheeling-Pittsburgh Steel Co. and its interest in the SeverCorr minimill scheduled to open in Mississippi in 2007.

“Arcelor is a superb company with highly successful management and world-class assets that produce extremely high quality products,” says Mordashov, who will own 32 percent of the combined Arcelor-Severstal. “Severstal’s top management team, highly profitable assets and low cost operations, together with Arcelor’s attributes, will position the combined company to lead the way in the consolidation of the steel industry.”

Bayou Steel to Merge with Black Diamond
Stockholders of Bayou Steel Corp., LaPlace, La., have agreed to a merger with a fund managed by Black Diamond Capital Management LLC. The merger closed June 1.

“We at Bayou Steel are very pleased that our stockholders overwhelmingly approved this transaction with Black Diamond,” says Jerry Pitts, president and CEO of Bayou Steel. Black Diamond will pay a per-share purchase price of $78.31 in cash.

Bayou Steel manufactures light structural and merchant bar products in LaPlace, and Harriman, Tenn. The company also operates stocking locations along the inland waterway system near Pittsburgh, Chicago and Tulsa, Okla.

Black Diamond is an $8 billion asset management firm founded in 1995 by its principals James Zenni and Stephen Deckoff.

PTC Restructures Debt Under Chapter 11
PTCAlliance Corp., maker of welded and cold-drawn mechanical steel tubing, chrome plated steel bars and fabricated parts, filed a voluntary petition May 10 under Chapter 11 of the U.S. Bankruptcy Code to implement a debt restructuring under a “pre-packaged” plan of reorganization.

Company officials say the plan has received strong support from secured lenders and a majority of voting stockholders. PTCAlliance took this action to reduce its long-term debt so that it can take advantage of the fundamental strength of its business operations with a stronger balance sheet, officials said. The filing is entirely at the parent company level, they added; none of the company’s subsidiaries in the U.S. and Germany are included in the filing, nor are they subject to the requirements of Chapter 11.

Under the pre-packaged plan of reorganization filed with the court, the company’s senior lenders have agreed to a restructuring in which they will receive all of the equity in the reorganized company. PTCAlliance expects the Bankruptcy Court to confirm the pre-packaged plan of reorganization within 90 days of the filing, and the company to emerge from Chapter 11 shortly thereafter.

“This is a positive step for PTCAlliance,” says Peter Whiting, company chairman and CEO. “The debt restructuring, once fully implemented, will allow us to take full advantage of the fundamental strength of our operations and make the necessary investments in developing and growing our business. We will have a much improved balance sheet and a capital structure that is more appropriate for the cyclical nature of our business.”

In conjunction with the pre-packaged Chapter 11 filing, PTCAlliance has received a commitment from a group of lenders led by one of the company’s current senior lenders, Black Diamond Commercial Finance, for up to $70 million in debtor-in-possession financing to fund the company’s operations during the Chapter 11 proceedings.

“We are very gratified that our senior lenders recognize the value in PTCAlliance and appreciate their support of our restructuring initiatives,” Whiting said.

“Since 2002 we have taken a number of steps to improve operations,” Whiting continued. “We have reopened our Hopkinsville, Ky., plant, reorganized into business units, implemented our Six Sigma and Customer Intimacy programs and made major investments in several of our divisions. As a result, we have reduced costs, improved quality and customer service and significantly increased revenues.

“Despite these significant operational improvements,” he added, “we still face debt levels that are too high for our business. We need to streamline our balance sheet in order to restore our financial stability and continue to compete in our industry.”

Whiting emphasizes that PTCAlliance will continue operating under Chapter 11 in the ordinary course of business and that the restructuring should not have any impact on employees, suppliers, customers and other business partners. “With the progress we’ve made in strengthening our operations, PTCAlliance is well positioned to emerge from Chapter 11 as a growth-oriented, competitive, profitable company.”

Alcoa and USW Reach
Tentative Labor Agreement

Alcoa likely averted a work stoppage at 15 of its North American facilities when it reached a tentative agreement on new four-year labor deals with the United Steelworkers just hours before the previous master agreement expired May 31.
The new agreement was still subject to ratification by USW members at all 15 plants sometime this month.

The agreement covers approximately 9,000 Alcoa workers at facilities in Warrick and Lafayette, Ind.; Badin, N.C.; Richmond, Va.; Massena, N.Y.; Bauxite, Hot Springs and Gum Springs, Ark.; Wenatchee, Wash.; Davenport, Iowa; Louisville, Ky.; Alcoa, Tenn.; and Point Comfort and Rockdale, Texas.

Among items covered in the agreement include wage and benefits packages; a revamped health care plan for current employees and retirees; a performance pay program; skills assessment and worker training; and mechanisms for joint labor/company initiatives.

Century Exploring Bauxite
Mine, Refinery in Jamaica

Century Aluminum Co., Monterey, Calif., has entered into a joint venture agreement with Minmetals Aluminum Co. to explore the potential of developing a bauxite mine and associated 1.5-million-ton alumina refining facility in Jamaica.

Several studies will be conducted to assess the quality and quantity of bauxite reserves. The parties estimate the mine and alumina refinery could be operational within three years following the completion of the feasibility study.

“Growing upstream into bauxite and alumina is central to our strategy,” says Century Aluminum President and CEO Logan W. Kruger. “ It is good to be working in Jamaica where we already have a presence, and we appreciate the support we have received so far from the Jamaican government.”

Nucor Adding Fourth Metal
Building Systems Facility

Nucor Corp., Charlotte, N.C., plans to construct its fourth facility to produce metal building systems and components. The facility will be located in the western United States and will have an annual capacity of approximately 45,000 tons.

Nucor expects the new facility to cost approximately $27 million and to employ more than 200 people. Nucor currently has building systems facilities in Indiana, South Carolina and Texas with a combined annual capacity of more than 145,000 tons.

“We look upon this new facility as an opportunity to expand our metal building systems presence in the western United States,” says Daniel R. DiMicco, Nucor’s chairman, president and CEO.

“It has always been our intention to be a larger player in the pre-engineered metal buildings industry. The addition of this fourth plant will increase our capacity by more than 30 percent,” says Hamilton Lott Jr., executive vice president.

Scrap Metal Site Opening in Illinois
Scrap Metal Services LLC, Floosmoor, Ill., will open a 30-acre site in Burnham, Ill. during the third quarter. The facility will be used to process ferrous and non-ferrous scrap metal from industrial and retail suppliers.

“The new yard operation will allow us to improve on the quality of the products that we process, and expand our product mix for our consumers,” says Jeffry Gertler, SMS president.

The site provides for access to rail transportation, and is located close to Northwest Indiana’s steel-making district, which will consume the majority of the volume processed from the new facility. Future plans for the facility include a non-ferrous warehouse and recycling center, and scrap processing and handling equipment.

People
Daniel R. DiMicco, president and CEO of Nucor Corp., has assumed the additional role of chairman. DiMicco had served as vice chairman since June 2001.

Joseph P. Bellino was hired as executive vice president and CFO at Kaiser Aluminum, Foothill Ranch, Calif. Bellino had been CFO and treasurer at Steel Technologies Inc. for the previous nine years. “Joe will be a significant asset to the company as he has a tremendous depth of expertise in finance as well as a solid background in metals and manufacturing,” says Jack A. Hockema, president and CEO of Kaiser Aluminum. “He will immediately step in and help guide the company through a critical time as we emerge a new company with a solid platform for growth.” Kaiser Aluminum officials believe the company may emerge from bankruptcy court during the second or third quarter.

Alcoa is expanding its presence in China with the creation of two new positions. Randy E. Phillips was appointed to the new position of president, China Corporate Development, and Bob Larson was named president, China Mill Products. Rudi Huber was named president of Alcoa’s European Region. He replaces Alcoa Executive Vice President Ric Belda, who is retiring after 38 years.

Sandmeyer Steel Co. promoted James R. Keba to vice president-operations at its Philadelphia headquarters. Keba joined Sandmeyer in November 1998 as manager-manufacturing operations after spending 20 years with Plymouth Tube Co. in Horsham, Pa.

William E. Vaughan retired as chief financial officer at Stelco Inc., Hamilton, Ont., May 20. Vaughan spent 38 years with the Canadian steelmaker.

Trumpf, Farmington, Conn., has appointed Carl Freehauf as the regional manager for northern Illinois, eastern Iowa and eastern Wisconsin. Freehauf will manage the sales of the company’s line of fabricating machinery.

Briefs
Northwest Pipe Co., Portland, Ore., was chosen to supply $15.5 million worth of welded steel pipe for the Lewis & Clark Rural Water System in Minnesota. Northwest will provide 86,000 feet of 54-inch diameter steel pipe during the third quarter. Additionally, Northwest was selected to supply $7 million of welded steel pipe for the North Texas Municipal Water District. Delivery of the 32,000 feet of 72-inch diameter pipe is expected to begin in the third quarter.

Aleris International Inc., Beachwood, Ohio, will purchase the $1.8 billion downstream aluminum business of Corus Group plc. The transaction will include Corus’ aluminum rolling and extrusion businesses, but will not include the company’s primary aluminum smelters. The transaction is expected to be completed in the third quarter.

Alcan Inc. has secured 40 percent of the energy required for a potential 280,000-ton-per-year expansion of its ISAL smelter in Straumsvik, Iceland. Alcan will purchase 200MW of geothermal power from Reykjavik Energy, beginning in 2010 and lasting 25 years.

Magnetek Material Handling, Milwaukee, was named a member of the Crane Manufacturers Association of America. Member companies represent industry leaders in the overhead crane market.

AK Steel Corp., Middletown, Ohio, announced plans to modify the health care benefit plans, effective Oct. 1, for about 4,600 of its current retirees to be more cost competitive with other steelmakers, and to be consistent with the company’s other retiree health care plans. The 4,600 retirees were hourly and salaried members of the Armco Employees Independent Federation, the union at AK Steel’s Middletown Works, the company’s largest plant. The steel company and the current AEIF members have not yet reached an agreement on a new labor contract.

Gautier Steel Ltd., Johnstown, Pa., a producer of carbon and alloy rolled flats, sharp cornered squares and special sections, is upgrading its computer systems with the AXIOM Enterprise Management System from AXIS Computer Systems Inc., Marlborough, Mass. AXIOM is a business and manufacturing system built around the operational requirements of metals producers, processors and service centers

After rejecting an initial agreement in April, employees at the Hawesville, Ky., plant ratified a collective bargaining agreement with Century Aluminum of Kentucky LLC, a wholly owned subsidiary of Century Aluminum Co. The agreement covers 600 employees represented by the United Steelworkers and extends through April 1, 2010.

Nucor Corp., Charlotte, N.C., donated $2 million to endow the F. Kenneth Iverson chair in the materials science and engineering department at the University of Missouri-Rolla. UMR is home to one of the nation’s largest metallurgical engineering programs.

 

 

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