4-2010 New Products
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Cutting Equipment
Bandsaws Designed for Larger Materials
A line of automatic and semi-automatic bandsaws designed to efficiently cut larger sized materials is available from Behringer Saws Inc., Morgantown, Pa. The HBP Series Bandsaws can accurately and economically cut solid forgings, slabs, profiles, molds or bundled materials up to 82.6 inches in diameter, Behringer claims.
 
Each saw in the HBP Series is made with strong cast-iron frame construction and a twin-column parallel downfeed design for proper saw blade tensioning to deliver forceful low-vibration cutting for smooth cuts. These large saws are available in automatic, table and gantry designs. The HBP Series Bandsaws also come with roller conveyors in the tabletop or gantry versions with a traversing saw frame for quick and efficient handling of heavy materials pre- and post-cut, the company claims.
 
Utilizing 3-inch width blades, these large HBP Series Bandsaws feature frequency controlled 20.1 horsepower main drive motors with a variable speed range of 27-275 surface feet per minute as the standard. Options are available for 49-443 SFM and 66-558 SFM motors.
 
For more information, call 888-234-7464 or visit www.behringersaws.com.

Plate Saw Said to Combine Speed, Accuracy
The new Nishijimax NHC-SQA plate saws from Pat Mooney Saws, Addison, Ill., have been designed for both speed and accuracy, enabling users to replace three to four band saw machines, the company claims. In addition, officials say the surface finish and surface quality of the cut plate is dramatically improved compared to band sawing.
 
The NHC-SQA plate saws are available in two models. The NHC-850SQA is designed for traverse sawing of plate. The NHC-8310 is designed for sawing longitudinally. Both machines are fully automatic: plate is positioned and cut to an exact size simply by programming the NHC-SQA.
 
The NHC-850SQA can saw plate up to 3 inches thick and 24 inches wide. The NHC-8310SQA can handle plate that is 4 inches thick and 20 feet long.
 
For more information, call 800-323-7503 or visit www.patmooneysaws.com.

Cutting System for Smaller Floor Spaces
Jet Edge, St. Michael Minn., is offering a 5-foot by 5-foot Mid Rail Gantry Waterjet System as a cutting solution for shops that cut smaller material or have limited floor space available for machine tools. Powered by a 60,000 psi or 90,000 psi Jet Edge waterjet intensifier pump, the waterjet cutting machine features an exposed 72-inch by 72-inch tank that easily accommodates overhead loading.
 
It is designed to cut virtually any material up to 60 inches by 60 inches. If equipped with an optional second cutting head, it can cut two parts up to 30 inches by 60 inches.
 
The Jet Edge Mid Rail Gantry waterjet system utilizes an industrial PC controller and can be configured so that all three axes are fully programmable (Z optional). It also features direct-couple AC brushless digital servo motors and single or double carriages.
 
For more information, call 800-JET EDGE or visit www.jetedge.com.

Waterjet Targets Newer Users
Flow International Corp., Kent, Wash., has introduced the Mach 2 Series of waterjet cutting machines. Flow’s Mach 2 line is comprised of economical machines for those new to waterjet seeking a reliable and easy-to-use system the company says.
 
Mach 2 is powered by components found on Flow’s high-end systems, such as the high-pressure pump, software and abrasive cutting head. This full-featured series comes standard with all of the traditional waterjet features including a wide variety of UHP pump options, a Paser ECL cutting system, ball screw design for long-lasting accuracy, and FlowMaster’s intelligent control system.
 
For more information, call 800-446-FLOW or visit www.flowcorp.com.

Small Gantry System Has 3 Tools
ESAB Cutting Systems, Florence, S.C., has introduced the Falcon FXA small gantry cutting machine. The Falcon FXA features a rugged gantry design and excellent cutting performance in a low-cost, feature-packed system, ESAB claims.
 
The Falcon FXA comes standard-equipped with three tools, including two oxyfuel torches and one plasma, and covers a 6-foot by12-foot by working area. These process tools allow this machine to process stainless steel or aluminum plates up to 1-inch thick or carbon steel plates up to 6 inches. Plates up to 6 feet wide and up to 12 feet long can be cut on either water or downdraft cutting tables. The Falcon FXA can carry ESAB plasma systems from simple 60 amp air plasma up to 200 amp dual-gas, water-cooled plasma systems.
 
For more information on the company, call 800-ESAB-123 or visit www.esabna.com.

Tube-Cutting Laser Introduced
Han-Kwang USA, Lombard, Ill., has launched the Model TL 6015, a tube-cutting laser system capable of handling 24-foot long, 6.5-inch diameter work pieces with up to 1/4-inch wall thickness in mild steel and 0.200 inch in stainless steel. Equipped with a 2.5KW Panasonic laser and a Siemens 840D CNC to control all functions of the machine, the TL 6015 can significantly increase the tube production in any department or shop, especially when used with Han-Kwang’s proprietary Flex 3D tube-cutting software, the company claims.
 
The unit comprises an automatic bundle loading system with tube V-support, auto-centering rotary chucking system, laser-cutting station and automatic parts removal station. Maximum positioning speed on this new laser system is 4700 ipm for the X-axis and 120 rpm for the rotary A-axis. Max acceleration rate is 1G while the laser beam is controlled by the Han-Kwang Auto Focus Control.
 
For more information, call 630-916-0200 or visit www.hankwang.com.

Replacement Laser Optics Available Overnight
A full line of field replacement optics for Amada, Coherent, Continuum, Cincinnati, Epilog, GCC, Lambda Physik, Mazak, Synrad, Trotec, Universal and similar low-power lasers are available for overnight delivery from Laser Research Optics, Providence, R.I. Laser Research CO2 Optics are optimized for use at 10.6 µm and are designed for virtually all popular low-power cutting, engraving, and marking lasers. In-stock for overnight shipment, they meet OEM and ISO-10110 specifications for optical elements and include a wide range of lenses and mirrors.
 
Available in 1/2-inch- to 1-1/2-inch diameter sizes with focal lengths from 1 inch to 25 inches, in 1/2-inch increments, Laser Research CO2 Lenses are A/R coated with dual-band coatings offered to aid in system alignment. CO2 Laser Mirrors and reflectors are 1/2-inch to 10-millimeter thick and made from silicon, molybdenum and copper.
 
For more information call 888-239-5545 or visit www.laserresearch.net.

Cutting Fluid is Water Soluble

LENOX, East Longmeadow, Mass., has introduced the new CYCLE HD Water Soluble Oil for use in a variety of metal cutting applications. The product is formulated with an advanced extreme pressure additive that provides outstanding performance in moderate to heavy-duty machining of ferrous and nonferrous metals, the company claims.
 
Unlike many of the EP packages used in high performance fluids, CYCLE HD has no harmful additives. The fluid performs well in sawing, drilling, milling, tapping and turning applications, LENOX claims, while offering extended tool life, versatility and long-term stability. The benefits lead to increased shop productivity and lower fluid replacement costs.
 
CYCLE HD is versatile enough to use when cutting carbon, stainless, tool and mold steels, nickel alloys, as well as aluminum and nonferrous materials. Its formula increases performance without harmful additives like chlorine, silicone, nitrites and sulfur, making it a better solution for the environment and easier to dispose of with conventional techniques, the company claims.
 
For more information, call 800-642-0010 or visit www.lenoxtools.com.

Ultra Series Cutting Fluids Introduced
DoALL Sawing Products’ Cutting Fluids Division has launched the Ultra Series of cutting fluids, including Kool-ALL Ultra, Kleen-Kool Ultra and Power-Cut Ultra. A concentrated form of existing products, the Ultra Series allows the customer more coolant, less water and lower freight costs, DoALL claims.
 
The Ultra Series offers the following benefits: semi-synthetics with new technology for long sump life; best tramp oil rejection and balance between control of bacteria and mold; extreme pressure fortified soluble oils to handle steels such as 300 series stainless; and synthetic coolants with the lowest foaming tendency, fines release and hard-water tolerance.
 
For more information, call 888-362-5572 or visit www.doallsawing.com.
  
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Metal Distribution 2014  is your on-line guide to Metal Producers, Equipment Manufacturers and Software companies.
 



 
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Thursday, July 31, 2014